Hardness Conversion Table

Vickers
Hv
HBRockwellRockwell SuperficialShore
Hs
Temsile
Stemgth
KG/mm2
HRAHRBHRCHRD15-N30-N45-N
94085.668.076.993.284.475.497
92085.367.576.593.084.074.896
90085.067.076.192.983.674.295
88084.766.475.792.783.173.693
86084.465.975.39582.773.192
84084.165.374.892.382.272.291
82083.864.774.392.181.771.890
80083.464.073.891.881.171.088
78083.063.373.391.580.470.287
76082.662.572.691.279.769.486
74082.261.872.191.079.168.684
72081.861.071.590.778.467.783
70081.360.170.890.377.666.781
69081.159.770.590.177.266.2
68080.859.270.189.876.865.780
67080.658.869.889.776.465.3
66080.358.369.489.575.964.779
65080.057.869.089.275.564.1
64079.857.368.789.075.163.577
63079.556.868.388.874.663.0
62079.256.367.988.574.262.475
61078.955.767.588.273.661.7
60078.655.267.088.073.261.274
59078.454.766.787.872.760.5210
58078.054.166.287.572.159.972206
57077.853.665.887.271.759.3202
56077.453.065.486.971.258.671199
550(505)77.052.364.886.670.557.8194
540(496)76.751.764.486.370.057.069190
530(488)76.451.163.986.069.556.2186
520(480)76.150.563.585.769.055.667183
510(473)75.749.862.985.468.354.7179
500(465)75.349.162.285.067.753.966174
49045674.948.461.684.767.153.1169
48044874.547.761.384.366.452.264165

 

Material hardness is a measure of a material’s resistance to deformation, particularly permanent indentation, scratching, cutting, or abrasion. It’s a critical property in selecting materials for engineering, tooling, gears, and wear-resistant applications. There are different types of hardness depending on what kind of resistance you’re measuring:


 

 

Types of Hardness

 

 

  1. Scratch Hardness

    • Resistance to being scratched or cut.

    • Measured by the Mohs scale (used for minerals).

  2. Indentation Hardness

    • Resistance to permanent deformation from a fixed load.

    • Most common in metals and industrial components.

    • Measured by:

      • Brinell Hardness (HBW)

      • Rockwell Hardness (HRC, HRB, etc.)

      • Vickers Hardness (HV)

  3. Rebound Hardness

    • Measures elasticity by how high a dropped object bounces off the material.

    • Measured by Shore scleroscope (used less commonly).

 


 

Common Hardness Testing Methods

 

MethodApplicationTypical ScaleHow It Works
Brinell (HBW)Soft–medium metals100–600 HBWA steel ball is pressed into the material; a large indent = softer
Rockwell (HRC/HRB)General metals20–70 HRCCone or ball indenter; depth of penetration is measured
Vickers (HV)Thin or small parts100–1000+ HVDiamond pyramid indenter; very precise
MohsMinerals, coatings1–10Scratching test using standard reference minerals

 

Comparison Example

 

 

MaterialBrinell (HB)Rockwell (HRC)Vickers (HV)Mohs
Soft steel~120~130~4
Hardened tool steel~60060–65 HRC~800~8.5
Titanium~20030–40 HRC~300–400~6
Glass~6.5
Diamond (hardest)10

 

Why Hardness Matters

 

 

  • Wear resistance: Harder materials resist wear better (critical for gears, dies, cutting tools).

  • Machinability: Very hard materials are difficult to cut or drill.

  • Fatigue and strength: Generally, higher hardness can correlate with higher tensile strength.

  • Heat treatment effect: Many metals (like steel) are heat-treated to raise hardness via surface or through-hardening.

 

 


 

Hardness in Gears and Mechanical Parts

  • Gear teeth are often surface-hardened (e.g., via carburizing, nitriding, or induction hardening) to combine a hard, wear-resistant surface with a tough, ductile core.

  • Typical gear surface hardness:

    • Carburized steel: 58–62 HRC

    • Induction hardened: 50–60 HRC

    • Nitrided steel: ~1000–1200 HV

 


Material hardness is not the same as strength, toughness, or brittleness, but it’s closely related. The proper hardness depends on what your part needs to do — whether it must resist wear, endure impact, or tolerate bending.