ZRS1606E – Air Rivet Stud Tool
High-Performance Air-Powered Rivet Stud Installation Tool
The ZRS1606E is a professional-grade air rivet stud tool engineered for fast, reliable, and precise installation of rivet studs across automotive, aerospace, and heavy-duty industrial applications. Built with durability and ergonomics in mind, this tool ensures maximum productivity while maintaining operator comfort.
Key Features
Air-Powered Efficiency – Delivers consistent power output for rapid rivet stud installation with minimal operator effort.
Precision Control – Ensures accurate and repeatable fastening results, critical for high-quality production.
Ergonomic Design – A lightweight, well-balanced construction reduces hand fatigue during prolonged use.
Durable Construction – Designed with industrial-grade materials for long service life in demanding environments.
Versatile Application – Compatible with a wide range of rivet stud sizes and materials, including aluminum, steel, and stainless steel.
Low Maintenance – Simple design allows for easy servicing and reduced downtime.
Technical Specifications
Model: ZRS1606E
Tool Type: Air Rivet Stud Tool
Power Source: Compressed air
Rivet Stud Compatibility: Supports multiple stud diameters (consult specific setup options)
Weight: Lightweight for improved maneuverability
Applications: Automotive, aerospace, metal fabrication, industrial assembly
Benefits
Fast and Efficient Operation – Increases production throughput with high-speed riveting.
Consistent Results – Guarantees repeatable fastening accuracy for critical applications.
Operator Comfort – Ergonomic design minimizes strain and fatigue.
Long-Lasting Durability – Withstands challenging industrial environments.
Cost-Effective Solution – Reduces downtime and maintenance costs.
Applications
Automotive Industry: Ideal for installing rivet studs in body panels, brackets, and reinforcements.
Aerospace Sector: Delivers precise and secure fastening for critical structural applications.
General Manufacturing: Ideal for production lines that require repeatable rivet stud installation.
Metal Fabrication: Works with a variety of materials and thicknesses for versatile applications.
Why Choose the ZRS1606E?
The ZRS1606E Air Rivet Stud Tool combines power, precision, and reliability to meet the needs of professional assembly environments. Its durable design, ergonomic comfort, and fast operation make it the ideal solution for industries demanding high-quality and efficient rivet stud fastening.
FOR IMPERIAL SYSTEM
Features
- Features with the most advanced patented digital module to enable operators to know the rivet tool setting capacity instantly under various air supply conditions and the rivet setting cycles performed during their working period.
- It will also remind operators when to do service or maintenance to the tool at the proper intervals.
- It will help to cease the controversy about the warranty issue, especially if the tool has been misused or abused with abnormally high air pressure, which exceeds the design specification.
- Built with patented “Module units assembled in composite clam shell housing” for the ease of tool service.
- Forged and heat-treated aluminum alloy made Hydraulic Section for the best rigidity.
- Easy-to-adjust head and nut designed for obtaining the most effective stroke.
- Ergonomic texture-coated composite housing for the operator’s comfort.
- The swivel air inlet design enhances maneuverability.
- Aluminum Alloy Forged Hydraulic Section
- Adjustable Stroke
- Air Motor
- Air Actuating Module
- Composite Clam Shell Housing
- AAA Battery Port
- LCD Module
- USB Port
Specification:
- Traction Power: 3500(1600) Ibf(kgf)
- Stroke Length: 6 mm
- Net Weight: 4.9(2.2) lbs(kgs)
- Rivet Nut / Rivet Stud Setting Capacity: #8-32~3/8″-16 rivet stud in all materials
DO NOT apply air pressure over 110 psi / 7.5 bar to these tools.
*Please refer to the blind rivet specification to ensure the tensile strength is lower than the traction power of the model you select.
| Model | Traction Power lbf(kgf) | Stroke Length inch(mm) | Net Weight lbs(kgs) | Rivet Nut / Rivet Stud Setting Capacity |
| ZRN1606E | 3500(1600) | 1/4(6) | 4.9(2.2) | #8-32~3/8″-16 rivet nut in Hex./Steel 1/2″-13 need 100psi/7 bar operating pressure |
| ZRN1606ED | 3500(1600) | 1/4(6) | 4.9(2.2) | #8-32~3/8″-16 rivet nut in Hex./Steel 1/2″-13 need 100psi/7 bar operating pressure |
| ZRN1606M | 3500(1600) | 1/4(6) | 4.9(2.2) | M4~M10 rivet nut in Hex./Steel M12 needs 100psi/7 bar operating pressure |
| ZRN1606MD | 3500(1600) | 1/4(6) | 4.9(2.2) | M4~M10 rivet nut in Hex./Steel M12 needs 100psi/7 bar operating pressure |
| ZRN2508E | 5500(2500) | 5/16(8) | 5.4(2.4) | #8-32~1/2″-13 rivet nut in all materials |
| ZRN2508ED | 5500(2500) | 5/16(8) | 5.4(2.4) | #8-32~1/2″-13 rivet nut in all materials |
| ZRN2508M | 5500(2500) | 5/16(8) | 5.4(2.4) | M4~M12 rivet nut in all materials |
| ZRN2508MD | 5500(2500) | 5/16(8) | 5.4(2.4) | M4~M12 rivet nut in all materials |
| ZRS1606E | 3500(1600) | 1/4(6) | 4.9(2.2) | #8-32~3/8″-16 rivet stud in all materials |
| ZRS1606ED | 3500(1600) | 1/4(6) | 4.9(2.2) | #8-32~3/8″-16 rivet stud in all materials |
| ZRS1606M | 3500(1600) | 1/4(6) | 4.9(2.2) | M4~M10 rivet stud in all materials |
| ZRS1606MD | 3500(1600) | 1/4(6) | 4.9(2.2) | M4~M10 rivet stud in all materials |
| ZRS2508E | 5500(2500) | 5/16(8) | 5.4(2.4) | #8-32~3/8″-16 rivet stud in all materials |
| ZRS2508ED | 5500(2500) | 5/16(8) | 5.4(2.4) | #8-32~3/8″-16 rivet stud in all materials |
| ZRS2508M | 5500(2500) | 5/16(8) | 5.4(2.4) | M4~M10 rivet stud in all materials |
| ZRS2508MD | 5500(2500) | 5/16(8) | 5.4(2.4) | M4~M10 rivet stud in all materials |




