Lightweight Design Meets Industrial Power for Modern Assembly Applications

ZIPP TOOL, a specialist in professional and industrial air tools for assembly and maintenance applications, has announced the launch of two new pneumatic impact wrenches designed to meet the evolving needs of modern industrial users: the ZIW1020C 1/2″ Composite Air Impact Wrench and the ZIW1010C 1/2″ MINI Composite Air Impact Wrench.

The new models combine lightweight composite construction, ergonomic handling, and high torque performance, offering operators improved productivity while reducing fatigue during extended use.

As industries continue balancing productivity, operator safety, and cost efficiency, ZIPP TOOL’s latest additions aim to provide a practical upgrade path for workshops, assembly lines, automotive service operations, and industrial maintenance environments.

Addressing Today’s Industrial Challenges

Compressed air tools remain essential across manufacturing and maintenance sectors due to their durability, continuous operation capability, and lower total cost of ownership compared with battery-powered alternatives in high-duty environments.

However, traditional metal-bodied impact wrenches often present challenges such as excessive weight, vibration transfer, and operator fatigue — especially in repetitive assembly tasks.

The ZIW1020C and ZIW1010C were developed specifically to address these issues.

By integrating advanced composite housing technology, ZIPP TOOL engineers achieved significant weight reduction while maintaining structural strength and resistance to harsh workshop conditions.

According to ZIPP TOOL, the goal was simple:

“Deliver professional torque performance without the physical burden traditionally associated with pneumatic impact tools.”

ZIW1020C: Power and Control for Demanding Applications

The ZIW1020C 1/2″ Composite Air Impact Wrench is positioned as a versatile industrial workhorse suitable for automotive repair, heavy equipment maintenance, assembly production lines, and general industrial fastening tasks.

Key highlights include:

• High torque output for stubborn fasteners and industrial assemblies

• Durable twin-hammer impact mechanism for consistent performance

• Lightweight composite body reduces operator fatigue

• Ergonomic grip design improves handling stability

• Forward/reverse control with adjustable power settings

The composite housing not only reduces weight but also helps insulate against the transfer of cold air, improving operator comfort in continuous-use environments.

The tool’s balanced torque delivery allows users to maintain control while achieving efficient fastening and removal operations — an important factor in preventing over-tightening or fastener damage.

ZIW1010C MINI: Compact Size, Professional Performance

Complementing the full-size model, the ZIW1010C 1/2″ MINI Composite Air Impact Wrench targets applications where accessibility and maneuverability are critical.

Despite its compact form factor, the MINI version delivers impressive torque performance relative to its size, making it ideal for:

• Tight engine compartments

• Confined assembly spaces

• Maintenance operations requiring mobility

• Overhead or extended-use applications

The shorter body length enables operation in restricted spaces where standard impact wrenches cannot easily reach, improving efficiency and reducing the need for additional extensions or specialty tools.

Its reduced weight also makes it particularly suitable for technicians performing repetitive fastening operations throughout the day.

Composite Construction: More Than Weight Reduction

While lightweight design is a visible advantage, ZIPP TOOL emphasizes that composite construction provides multiple operational benefits:

• Vibration damping to reduce operator strain

• Thermal insulation from cold compressed air exhaust

• Impact resistance for workshop durability

• Corrosion resistance compared to traditional metal housings

These characteristics contribute to improved long-term usability and operator comfort — factors increasingly prioritized by industrial employers seeking to enhance workplace ergonomics and safety.

Designed for Real-World Efficiency

Both new models were engineered with practical usability in mind. Features such as intuitive controls, balanced weight distribution, and optimized air consumption make it easy for users to integrate the tools into existing pneumatic systems without additional infrastructure investment.

Unlike battery tools that require charging cycles and battery management, pneumatic impact wrenches provide uninterrupted operation, making them particularly suitable for high-volume environments.

ZIPP TOOL notes that many industries are now adopting a hybrid strategy — combining cordless mobility with pneumatic reliability for fixed workstations — where tools like the ZIW1020C and ZIW1010C play a key role.

Supporting Productivity and Sustainability

Reducing operator fatigue directly contributes to productivity gains and workplace safety. Lighter tools can help lower repetitive strain risks while maintaining consistent fastening performance across shifts.

Additionally, pneumatic tools typically offer a long service life and simplified maintenance compared with electronic alternatives, supporting sustainability by reducing equipment replacement frequency.

ZIPP TOOL has also focused on serviceability, ensuring that internal components are designed for maintenance efficiency and long-term reliability.

Expanding the ZIPP TOOL Professional Lineup

The introduction of the ZIW1020C and ZIW1010C strengthens ZIPP TOOL’s expanding portfolio of professional air tools and smart fastening solutions. The company continues to develop products aligned with modern industrial trends, including torque monitoring, process traceability, and Industry 4.0 integration.

These new impact wrenches serve as foundational tools that can be paired with advanced torque control and monitoring technologies, supporting customers transitioning toward smarter assembly processes.

Availability

The ZIW1020C 1/2″ Composite Air Impact Wrench and ZIW1010C 1/2″ MINI Composite Air Impact Wrench are now available through ZIPP TOOL’s global distributor network.

Both models are designed for professional users seeking reliable pneumatic performance combined with modern ergonomic design.

About ZIPP TOOL

ZIPP TOOL specializes in professional and industrial air tools engineered for assembly, maintenance, and manufacturing applications worldwide. With a focus on durability, performance, and practical innovation, the company delivers solutions that enhance productivity while maintaining cost efficiency for industrial users.

Precision. Power. Durability.

ZIPP TOOL proudly announces the launch of its new Rivet Squeezer series, designed to meet the tough demands of modern manufacturing, aerospace, automotive, and heavy-industry assembly lines. Built for operators who expect trusted performance, comfortable handling, and top-quality joints, the new lineup provides excellent results in a variety of rivet installation tasks.

From compact handheld units to industrial-grade systems, ZIPP TOOL’s rivet squeezers set a new standard in fastening technology.

Reinventing Rivet Joining with Innovative Design

Riveted joints remain a cornerstone of structural assembly where strength, consistency, and fatigue resistance matter. ZIPP TOOL’s new rivet squeezers combine advanced mechanical engineering with operator-centric design, ensuring every rivet is seated precisely and securely without damaging sensitive materials or compromising joint integrity.

Key benefits of the new series include:

• High-precision squeezing force for consistent rivet compression

• Robust construction for durability in demanding environments

• Ergonomic design for operator comfort and productivity

• Low maintenance and long service life

• Alligator Yoke Riveters: Compact Strength

• Engineered for Accessibility and Control

The Alligator Yoke Riveter is a compact yet powerful tool ideal for spaces where traditional squeezers struggle to reach. Its distinctive yoke shape — resembling an alligator jaw — offers a wide throat opening and exceptional visibility, making it perfect for confined or awkward installation areas.

Advantages of Alligator Yoke Riveters:

• Slim profile for access in narrow or restricted spaces

• Consistent squeeze force across the full jaw range

• Lightweight yet rugged construction for operator comfort

• Quick-change jaws for adaptability to different rivet sizes

• Suitable for aerospace, metal fabrication, and on-site field repairs

Whether installing blind rivets in aircraft skins or structural panels on equipment frames, the Alligator Yoke Riveter delivers reliable, repeatable performance.

C-Yoke Riveters: Industrial-Grade Precision

Balances Power, Stability, and Ease of Use

For heavy-duty riveting tasks, ZIPP TOOL introduces the C-Yoke Riveter — a robust solution optimized for high-volume production and precision assembly. Its rigid C-shaped frame provides exceptional support and force distribution, ensuring each rivet is compressed accurately and repeatably.

Why Choose a C-Yoke Riveter:

• Superior structural rigidity for demanding applications

• High squeezing capacity for larger rivets and tougher materials

• Stable work-holding for consistent joint quality

• Ideal for automotive body assembly, heavy framing, and industrial fabrication

The C-Yoke Riveter is designed to integrate smoothly into both manual and semi-automated production environments, offering flexibility for floor-mounted stations, fixtures, and workbenches.

Applications Across Industries

ZIPP TOOL’s Rivet Squeezer lineup serves diverse industrial needs:

• Aerospace assembly and structural riveting

• Automotive platforms and body panel joining

• Shipbuilding and offshore structural work

• Rail transport components

• Industrial fabrication and maintenance work

By delivering consistent compression and precise rivet deformation, these tools improve joint strength, fatigue resistance, and overall product quality.

Ergonomics and Operator-Focused Engineering

Beyond raw performance, ZIPP TOOL prioritizes operator well-being and productivity. Every rivet squeezer is designed with features such as:

• Balanced weight distribution and cushioned handles

• Low-vibration operation

• Intuitive trigger and control layout

• Simple maintenance and parts replacement

These enhancements reduce operator fatigue, increase throughput, and lower long-term operational costs.

Supporting Modern Manufacturing

ZIPP TOOL also offers a full range of optional accessories and service support, including:

• Multiple jaw sets for different rivet sizes

• Adjustable stops and spacers

• Work-holding fixtures

• Preventive maintenance packages

With global distribution and after-sales support, ZIPP TOOL ensures that every rivet squeezer performs reliably throughout its lifecycle.

A New Era in Rivet Installation

Whether you’re working in precision aerospace assembly or heavy industrial fabrication, ZIPP TOOL’s new Rivet Squeezer lineup — featuring the versatile Alligator Yoke Riveter and the heavy-duty C-Yoke Riveter — offers unmatched performance, durability, and ease of use. They deliver consistent joint quality, exceptional accessibility, and operational efficiency that modern industries require.

Experience the next generation of riveting technology with ZIPP TOOL — where precision meets power.

The United States has agreed to lower tariffs on Taiwanese goods from 20 percent to 15 percent, without stacking them on existing most-favored-nation (MFN) rates, Taiwan’s Executive Yuan announced Friday. The deal, reached in trade negotiations that wrapped up Thursday (U.S. time), also provides semiconductors and related products with the most favorable treatment under Section 232 of the Trade Expansion Act, the Cabinet said.

It includes commitments to expand supply chain investment cooperation and deepen Taiwan-U.S. strategic partnership on artificial intelligence, according to the statement. The new 15 percent tariff aligns with U.S. rates on goods from major trade partners such as Japan, South Korea, and the European Union. With this agreement, Taiwan becomes the first country in the world to secure the most favorable treatment for its semiconductor and related product suppliers, which should greatly reduce uncertainties for the local semiconductor industry, the Cabinet said. Beyond the tech sector, lowering the import duty on Taiwanese goods to 15 percent without stacking it on existing MFN rates should help make Taiwan’s non-tech industries more competitive, as they will now be on equal footing with Japan, South Korea, and the EU, the Cabinet added.

Taiwan has also secured the most favorable treatment for other items such as auto parts, wooden furniture, and aircraft components under Section 232. Additionally, Taipei and Washington have agreed to establish a Section 232 negotiation mechanism.

Merry Christmas & Happy New Year from ZIPP GROUP

Dear Valued Customer,

As the holiday season approaches, we would like to express our sincere appreciation for your trust and continued support of ZIPP GROUP.

We wish you a joyful Christmas and a Happy New Year filled with success, good health, and new opportunities. Your partnership has been truly valued, and we look forward to continuing our cooperation and achieving shared growth in the coming year.

Thank you for being a part of our journey. May the New Year bring prosperity and success to you and your team.

Warm regards,

ZIPP GROUP

Enabled by ZIPPTORK Wireless Rotary Torque Transducers

Modern assembly processes generate vast amounts of fastening data in real time. When captured and analyzed correctly, this data provides manufacturers with powerful insights to make more intelligent process decisions, reduce quality failures, and maximize productivity.

In critical bolted joints, relying solely on post-process inspection is no longer sufficient. Today’s manufacturers require in-process monitoring—the ability to evaluate fastening quality as the operation is performed continuously.

What Is In-Process Torque Monitoring?

A smart torque control system equipped with a torque transducer continuously measures applied torque throughout the fastening cycle and feeds this data back into the control system. In-process monitoring refers to the real-time assessment of fastening parameters—such as torque, angle, speed, and time—to verify joint quality during assembly rather than after completion.

By monitoring these parameters in real time, manufacturers can:

• Detect fastening abnormalities immediately
• Prevent defective assemblies from moving downstream
• Reduce scrap and rework rates
• Improve process consistency and repeatability
• Minimize variability and quality risk

With in-process monitoring, every fastening operation becomes a verified process. Any deviation from predefined limits can trigger instant feedback, alarms, or corrective actions, ensuring issues are addressed before they escalate into costly failures.

The Role of ZIPPTORK Wireless Rotary Torque Transducers

ZIPPTORK’s wireless rotary torque transducers are designed specifically to enable reliable in-process torque monitoring on dynamic power tools, including impact wrenches, pulse tools, torque multipliers, and other rotary fastening equipment.

Unlike traditional inline or reaction-based sensors, ZIPPTORK’s transducers are mounted directly in the torque transmission path and rotate with the tool output. This design allows torque to be measured at the point of application, providing accurate, real-time data even under high vibration and impact conditions.

Key advantages of ZIPPTORK wireless rotary torque transducers include:

• Accurate real-time torque measurement during the fastening process
• Wireless data transmission, eliminating cables and slip rings
• High resistance to shock and vibration, ideal for impact tools
• Compact and tool-agnostic design, easily integrated into existing tools
• Seamless connection to torque controllers, PLCs, and IIoT systems

By transforming conventional torque tools into data-enabled smart tools, ZIPPTORK allows manufacturers to upgrade their fastening processes without replacing entire tool fleets.

Improving Torque Control Through Real-Time Feedback

When integrated with a torque controller or production monitoring system, ZIPPTORK’s wireless rotary torque transducer provides continuous feedback throughout the fastening cycle. This enables:

• Real-time verification that the target torque is achieved
• Immediate detection of joint issues such as cross-threading, stripped threads, or inconsistent clamp load behavior
• Automatic tool shut-off or process alerts when abnormal torque signatures are detected
• Closed-loop torque control for improved accuracy and repeatability

The deeper the visibility into the fastening process, the greater the ability to correct problems instantly and make continuous improvements. Instead of reacting to failures discovered later, manufacturers can prevent defects at the source.

Turning Fastening Data into Process Intelligence

Beyond immediate quality control, the data collected by ZIPPTORK’s wireless torque sensing solutions creates long-term value. By analyzing fastening data across shifts, tools, and production lines, manufacturers gain insights into:

• Process capability and stability
• Tool performance and maintenance needs
• Joint behavior and variation trends
• Opportunities to optimize cycle time and workflow

This data-driven approach supports predictive maintenance, continuous improvement programs, and smart manufacturing initiatives under Industry 4.0 and IIoT frameworks.

In-process torque monitoring is no longer a luxury—it is a necessity for manufacturers seeking higher quality, lower risk, and greater productivity. By enabling real-time torque measurement directly on dynamic power tools, ZIPPTORK’s wireless rotary torque transducers bridge the gap between traditional fastening equipment and intelligent manufacturing systems.

With ZIPPTORK, torque control evolves from a reactive inspection task into a proactive, data-driven process—delivering measurable improvements in quality, efficiency, and operational confidence.

For more information, please click here.

In modern manufacturing, fastening is no longer “just tightening a bolt.” Every critical joint is part of a traceable quality chain, and every missed or over-tightened bolt can become a warranty claim, a line stoppage, or a safety incident. This is precisely where the ZIPPTORK wireless rotary torque transducer delivers its value: it transforms any torque tool into a smart, data-driven tightening system.

Turning any torque tool into a smart tool

Traditional torque tools—pneumatic impact wrenches, pulse tools, DC/cordless nutrunners, electric screwdrivers, torque multipliers — are workhorses on the line, but most of them are “blind.” They deliver torque, yet the process itself is not directly measured. Quality is inferred from occasional audits rather than continuously verified for each bolt.

The ZIPPTORK wireless rotary torque transducer changes that by:

• Mounting directly between the tool and the socket or fixture
• Measuring actual dynamic torque in real time, even under impact or pulsation
• Transmitting live torque data wirelessly to a controller, PLC, or IIoT gateway

In other words, you keep your existing tools, but instantly add a precise, intelligent sensor layer on top of them.

1. Real-time process monitoring and traceability

The most important benefit is simple but powerful: you see what is happening at the joint in real time.

With ZIPPTORK’s wireless rotary torque transducer:

• Each tightening event produces a live torque curve, not just a pass/fail lamp.
• Supervisors can monitor torque levels, angle (if integrated), and time profiles as the joint is tightened.
• Every bolt tightening can be logged with torque/time data, operator ID, tool ID, and timestamp.

This enables:

• 100% process monitoring instead of sampling-based audits
• Traceability for every fastener, which is increasingly required by OEMs and Tier-1 suppliers
• Immediate visualization of anomalies such as cross-threading, missing parts, or hard/soft joint variations

When a customer asks, “How do you know this joint was tightened correctly?”, you no longer answer with assumptions—you show recorded evidence.

2. Easy integration with any torque tool

A major practical advantage of ZIPPTORK’s solution is its tool-agnostic design.

The wireless rotary torque transducer can be integrated with:

• Pneumatic impact wrenches
• Hydraulic and pneumatic pulse tools
• DC and cordless nutrunners
• Electric screwdrivers and torque tools
• Torque multipliers and gearboxes
• Custom automated tightening spindles

Instead of replacing entire tool fleets with expensive “smart tools,” manufacturers can:

• Retrofit existing tools with wireless torque sensing
• Standardize process monitoring across different tool brands
• Phase in smart fastening capability line by line, station by station

This dramatically reduces the upfront investment and allows companies to move toward Industry 4.0 at their own pace, without scrapping tools that still have years of life left.

3. Elimination of cable problems in harsh environments

Cable-based rotating torque sensors are notoriously tricky to use in real production:

• Cables get twisted, damaged, or cut.
• Slip rings require regular maintenance and still introduce noise and reliability issues.
• Operators dislike extra cables hanging from tools—they interfere with movement and ergonomics.

ZIPPTORK’s wireless rotary torque transducer eliminates these problems:

• No rotating cable between the sensor and the receiver
• No slip rings needed
• Reduced risk of downtime from broken or tangled cables.

This is especially critical in high-vibration, high-impact applications such as:

• Truck and bus wheel assembly
• Construction equipment and heavy machinery
• Wind turbine hub and flange bolting
• Rail, shipbuilding, and large structural joints

The transducer is designed to survive the same tough conditions as the torque tool itself, making it a practical choice for real industrial use, not just a lab instrument.

4. Improved fastening quality and reduced rework

With real-time torque curves and wireless feedback, engineers can optimize the tightening process instead of guessing:

• Define optimal torque windows and shut-off points
• Detect abnormal joint behavior (e.g., stripped threads, missing washers, misalignment)
• Identify variation between tools, operators, or shifts

As a result:

• Rework is reduced because issues are caught immediately at the station
• Line stoppages caused by fastening problems are minimized
• Final inspection may become simpler or faster due to the trusted process data upstream

Quality teams gain a continuous stream of fastening data for statistical process control (SPC), capability studies, and continuous improvement projects.

5. Enabling predictive maintenance for tools

Tools wear out. Impacts get weaker, clutches drift, pulse units lose efficiency. Usually, this is noticed only after quality issues arise, or when operators complain that “the tool feels weak.”

By continuously monitoring torque output with ZIPPTORK:

• You can track the actual delivered torque trend over time for each tool.
• A gradual decline in production can be identified before it becomes a quality problem.
• Maintenance can be scheduled based on performance, not just calendar time.

This transforms maintenance from reactive (“Fix it when it fails”) to predictive (“Service it before performance drops below spec”). The outcome is:

• Fewer unexpected breakdowns
• Extended tool life
• More stable tightening performance across the line

6. Seamless integration with MES, PLC, and IIoT systems

ZIPPTORK’s wireless rotary torque transducer is designed with connectivity in mind. When paired with the appropriate controller or gateway, torque data can be:

• Sent to PLCs for immediate OK/NOK decision logic
• Logged in MES or QMS systems for traceability records
• Streamed to cloud-based IIoT platforms for analytics and dashboards

This allows manufacturers to:

• Consolidate tightening data with other production information (e.g., serial numbers, test results, operator information)
• Implement advanced analytics to correlate torque behavior with failures, scrap, or warranty claims.
• Build dashboards for plant managers that show fastening quality in real time across multiple lines or factories.

In short, the rotor and sensor at the wrench become the frontline data sources for your digital factory.

7. Flexible deployment: audits, development, and complete in-line control

Another practical advantage of ZIPPTORK’s rotary transducer is its flexibility in deployment. It can be used in several ways:

1. Tool audits and calibration checks
   • Quickly verify whether tools still deliver the specified torque in real working conditions.
   • Compare different tool models or brands under the same joint conditions.
2. Process development and optimization
   • Fine-tune torque settings, pulse times, or shut-off parameters when introducing new models.
   • Understand joint behavior (soft, hard, prevailing torque, etc.) before locking in the process window.
3. Permanent in-line monitoring
   • Keep the transducer on the tool or station as a permanent process monitoring element.
   • Combine with controllers and poka-yoke logic to enforce correct tightening sequences.

This flexibility means you can start small—using a few systems for R&D and audits—and later scale to full line coverage once the benefits are proven.

8. Enhancing safety and compliance

In industries such as energy, pressure vessels, transportation, and structural engineering, improperly tightened bolts are more than a quality issue—they are a safety risk.

By integrating ZIPPTORK wireless rotary torque transducers:

• Critical joints (flanges, lids, hubs, couplings, structural connections) can be tightened to validated torque levels.
• Legal and regulatory requirements for documentation and traceability are easier to meet.
• Customers get documented proof that each fastener was tightened within the required specification.

This not only reduces risk but also strengthens trust with end-users, inspectors, and certification bodies.

9. Cost-effective path to Industry 4.0 fastening

Many manufacturers hesitate to adopt fully integrated “smart tools” because of:

• High upfront costs
• Vendor lock-in
• Uncertainty about return on investment

ZIPPTORK’s wireless rotary torque transducer offers a different path:

• Use the tools you already own, from multiple brands.
• Add smart torque monitoring where it matters most—on critical joints, key stations, or new product lines.
• Scale up gradually: one station, one line, one plant at a time.

The result is a cost-effective, low-risk strategy to upgrade fastening processes to Industry 4.0 standards without a disruptive overhaul.

The ZIPPTORK wireless rotary torque transducer is more than a sensor; it is a bridge between traditional torque tools and modern smart manufacturing. By integrating directly with almost any torque tool and streaming real-time torque data wirelessly, it delivers:

• Continuous process monitoring and full traceability
• Higher product quality and reduced rework
• Predictive maintenance and extended tool life
• Seamless integration with PLC, MES, and IIoT systems
• A flexible, economical path to Industry 4.0 fastening

For manufacturers facing stricter quality demands, more complex assemblies, and pressure to digitalize their operations, ZIPPTORK provides a practical, scalable way to turn everyday torque tools into intelligent, data-driven assets—without starting from scratch.

The Fundamentals of Torque Control in Modern Assembly Lines

Empowering Precision, Safety, and Efficiency with ZIPPTORK Smart Torque Solutions

In every manufacturing sector—from automotive and aerospace to medical devices and electronics—the importance of torque control cannot be overstated. A single improperly tightened bolt can lead to vehicle wheel detachment, life-critical instrument failures, or malfunctioning electronic products.

Without torque control, engineers risk product failure, safety incidents, and rising costs from scrap and rework. Yet, in many factories, torque management remains overlooked or misunderstood, especially in traditional pneumatic tool environments.

Why Torque Control Matters

Torque represents the rotational force applied to a fastener. Controlling it ensures the proper clamp load—the real force holding components together. When the torque is too low, joints loosen under vibration; when it is too high, threads strip or parts deform.

Whether assembling a pacemaker, repairing an aircraft engine, or mounting heavy equipment, achieving the correct torque for every bolt is essential for safety, reliability, and traceability.

Variables That Affect Torque Accuracy

Several factors influence torque:

• Friction coefficients (thread, under-head, surface)

• Tool type and condition (impact, clutch, pulse)

• Joint characteristics (soft vs. hard joints)

• Operator technique

• Environmental factors such as temperature or vibration

These variables make it critical to measure and monitor torque, rather than relying solely on theoretical values or tool calibration.

ZIPPTORK: Bridging OT and IT for Smart Torque Control

Traditional pneumatic tools excel in durability and power, but historically lacked data feedback. ZIPPTORK bridges this gap by integrating Operational Technology (OT) with Information Technology (IT)—enabling smart, traceable fastening under Industry 4.0.

1. Smart Torque Controllers (TCA/TCB/TCC Series)

ZIPPTORK torque controllers transform conventional pneumatic or hydraulic tools into precision-controlled systems.

• Regulate output torque in real time

• Interface with torque and bolt-load sensors

• Record torque-angle curves and time-series data

• Transmit results to IIoT/MES systems via Wi-Fi or Bluetooth

This enables production lines to automatically log tightening data, ensuring every fastener meets its specification.

2. Wireless Rotary Torque Transducers (TTES / TTEB / TTAS / STA Series)

ZIPPTORK’s patented anti-vibration wireless transducers can be integrated directly into impact, pulse, or clutch-type wrenches.

• Measure torque dynamically under shock and vibration

• Transmit signals wirelessly to controllers or gateways

• Eliminate wiring constraints on moving tools

• Maintain ±5–10 % accuracy in demanding environments

These transducers bring real-time torque visibility to pneumatic tools—once considered impossible.

3. Bolt Load Monitoring Systems (BLT & SWC Series)

For critical joints where clamp force matters more than torque, ZIPPTORK offers bolt-load transducers and sensing washers.

They measure actual bolt tension, not just torque, providing a direct measure of joint integrity.

This ensures optimal preload and prevents fatigue or loosening in heavy-duty applications such as wind turbines, rail bogies, and structural assemblies.

Smart Assembly Line Integration

In a modern assembly line, ZIPPTORK systems form a closed-loop fastening ecosystem:

1. The operator uses a pneumatic impact or pulse tool equipped with a wireless torque transducer.

2. The torque controller receives live data and applies real-time correction or cutoff logic.

3. Each fastening record (torque, angle, time, status) is transmitted to the plant’s MES/QMS/SPC systems.

4. Supervisors gain traceability reports, SPC charts, and quality analytics dashboards for complete transparency.

This seamless integration turns legacy pneumatic lines into data-driven smart assembly stations, ready for Industry 4.0 compliance.

From Precision to Prediction

Torque control is not merely a quality requirement—it’s a foundation of safety, reliability, and digital manufacturing. With ZIPPTORK’s advanced controllers, sensors, and bolt-load monitoring systems, manufacturers can ensure every joint is tightened correctly, verified instantly, and traceable globally.

By transforming traditional pneumatic tools into intelligent systems, ZIPPTORK empowers industries to achieve:

• Higher accuracy

• Fewer fastening errors

• Complete traceability

• Predictive maintenance and quality insights

ZIPPTORK – Smart, Affordable, Traceable.

The future of torque control and bolt-load monitoring for Industry 4.0.